Description
Technical Specifications
| Parameter | Specification |
| Machine Name | Emulsifier / High Speed Emulsifier |
| Model Series | TEW-EM Series |
| Motor Capacity | 1 H.P. / 2 H.P. / 3 H.P. |
| Motor Type | AC Electric Motor |
| Motor Construction | TEFC / Industrial Duty |
| Power Supply | 230 V / 415 V AC, as required |
| Phase | Single Phase / Three Phase |
| Frequency | 50 Hz |
| Motor Speed | Approx. 1440 / 2800 RPM, as selected |
| Speed Control | Fixed Speed / VFD Controlled |
| Drive Arrangement | Direct Drive |
| Rotor-Stator System | High-Shear Homogenizing Type |
| Rotor Material | SS 304 / SS 316 |
| Stator Material | SS 304 / SS 316 |
| Shaft Material | SS 304 / SS 316 |
| Product Contact Parts | SS 304 / SS 316 / SS 316L |
| Non-Contact Parts | SS 304 / suitable MS |
| Mounting | Top Entry / Stand Mounted |
| Shaft Arrangement | Vertical |
| Shaft Adjustment | Fixed / Height Adjustable |
| Vessel | SS 304 / SS 316, optional |
| Vessel Finish | Smooth / Sanitary Finish |
| Mechanical Seal | Suitable sanitary seal |
| Control Panel | Starter / VFD Panel |
| RPM Display | Digital, optional |
| Support Structure | Heavy-Duty Fabricated Stand |
| Safety | Motor and coupling/drive protection |
| Operation | Electric Operated |
| Design | GMP-Oriented Option Available |
Model Selection
| Model | Motor Power | Typical Duty |
| TEW-EM-1 | 1 H.P. | Light to medium emulsification |
| TEW-EM-2 | 2 H.P. | Medium-duty emulsification |
| TEW-EM-3 | 3 H.P. | Heavy-duty emulsification |
Actual batch capacity and processing time depend on viscosity, product composition, vessel geometry, rotor-stator design and required degree of emulsification.
Construction Details
- High-Shear Homogenizing Head
The emulsifier is equipped with a high-shear rotor-stator assembly designed to create intensive local shear. The rotor generates high-speed circulation while the stator promotes rapid dispersion and homogenization.
The homogenizing head can be customized according to product viscosity, particle size and desired final consistency.
- Motor
The machine is available with 1 H.P., 2 H.P. or 3 H.P. motors. The motor rating is selected according to the required process load.
Flameproof/explosion-proof motor construction can be supplied for suitable hazardous-area applications.
- Shaft
The shaft is manufactured from stainless steel and designed for smooth and stable operation. SS 304, SS 316 or SS 316L can be selected for product-contact applications.
- Product Contact Parts
All wetted components can be manufactured in stainless steel according to the required hygienic standard:
- SS 304
- SS 316
- SS 316L
The internal surfaces can be supplied with smooth sanitary finishing to facilitate cleaning and minimize product retention.
- Vessel
A matching stainless-steel vessel can be supplied with the emulsifier. The vessel can be customized with:
- Top cover
- Product inlet
- Product outlet
- Drain connection
- Sampling port
- Jacket for heating/cooling
- Sight glass
- Spray ball/CIP provision
- Sanitary tri-clamp connections
Speed Control
A Variable Frequency Drive (VFD) can be provided for adjustable operating speed. This allows the operator to optimize the process according to product viscosity and emulsification requirements.
VFD operation also provides controlled acceleration and deceleration, reducing mechanical stress during starting and stopping.
Key Features
- High-shear rotor-stator emulsification system.
- Available in 1 H.P., 2 H.P. and 3 H.P.
- Efficient homogenization and dispersion.
- Stainless-steel product-contact components.
- SS 304 / SS 316 / SS 316L options.
- Direct-drive arrangement.
- VFD speed control available.
- Adjustable shaft arrangement available.
- Smooth sanitary construction.
- Easy cleaning and maintenance.
- Compact and robust design.
- Suitable for liquid and semi-solid formulations.
- GMP-oriented construction available.
- Customized rotor-stator assemblies available.
Optional Features
- VFD-controlled speed system.
- Digital RPM indicator.
- PLC/HMI control panel.
- Flameproof / explosion-proof motor.
- SS 316L complete contact parts.
- Jacketed vessel for heating/cooling.
- Insulated vessel with SS cladding.
- Vacuum-compatible vessel.
- Hydraulic lifting system.
- Pneumatic lifting system.
- Mobile trolley arrangement.
- Sanitary mechanical seal.
- CIP-compatible vessel.
- Customized homogenizing head.
- Temperature sensor and digital temperature display.
- Load-cell-based weighing system.
Applications
The Emulsifier is suitable for manufacturing:
- Creams
- Lotions
- Ointments
- Gels
- Emulsions
- Suspensions
- Cosmetic formulations
- Pharmaceutical formulations
- Ayurvedic and herbal products
- Nutraceutical formulations
- Food sauces and dressings
- Mayonnaise-type products
- Liquid preparations
- Chemical emulsions
- Adhesive formulations
- Pigment and colour dispersions
Advantages
- Produces uniform and stable emulsions.
- Provides intensive high-shear mixing.
- Reduces agglomeration and improves dispersion.
- Suitable for a wide range of formulations.
- Stainless-steel hygienic construction.
- Easy speed adjustment with optional VFD.
- Low-maintenance direct-drive system.
- Customizable according to product requirements.
- Suitable for laboratory, pilot and production-scale applications.
Available Models
TEW-EM-1 – Emulsifier – 1 H.P.
TEW-EM-2 – Emulsifier – 2 H.P.
TEW-EM-3 – Emulsifier – 3 H.P.
Technical Note
The actual batch capacity, operating RPM, rotor diameter, stator configuration, shaft diameter and processing time should be finalized according to product viscosity, formulation characteristics, vessel dimensions and required emulsification quality. Motor power alone should not be used to assign a universal batch capacity.
