High Speed Dissolver – 500 Ltr & 1000 Ltr
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High Speed Dissolver – 500 Ltr & 1000 Ltr

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Product Overview

TECHMAC ENGINEERING WORKS High Speed Dissolver is a robust, high-speed mixing and dispersing machine designed for rapid dissolution, wetting, dispersion and uniform incorporation of powders or solid ingredients into liquid products.

The machine is suitable for pharmaceutical, cosmetic, food, chemical, Ayurvedic, herbal, nutraceutical and other process industries where efficient high-speed dispersion is required. The 500 Ltr model is provided with a 3 H.P. motor, while the 1000 Ltr model is provided with a 5 H.P. motor, matching commonly specified configurations for these batch capacities.

The machine can be manufactured in SS 304 or SS 316/316L product-contact construction, with a suitable dispersing blade, adjustable shaft arrangement and VFD-based speed control. Final motor power, blade size and operating speed should be selected according to product viscosity, density, solids loading and required dispersion performance.

Description

Technical Specifications

Parameter 500 Ltr. Model 1000 Ltr. Model
Model TEW-HSD-500 TEW-HSD-1000
Machine Type High Speed Dissolver High Speed Dissolver
Nominal Batch Capacity 500 Ltr. 1000 Ltr.
Recommended Working Volume Application dependent Application dependent
Motor Power 3 H.P. 5 H.P.
Motor Type 3-Phase AC, TEFC 3-Phase AC, TEFC
Motor Speed Approx. 1440 RPM Approx. 1440 RPM
Speed Control VFD controlled VFD controlled
Operating Speed Application dependent Application dependent
Drive Arrangement Heavy-duty belt/direct drive Heavy-duty belt/direct drive
Shaft Material SS 304 / SS 316 SS 304 / SS 316
Impeller / Dispersing Blade SS 304 / SS 316 SS 304 / SS 316
Blade Type High-speed dispersing type High-speed dispersing type
Vessel Material SS 304 / SS 316L SS 304 / SS 316L
Non-Contact Construction SS 304 / suitable MS SS 304 / suitable MS
Vessel Design Vertical cylindrical Vertical cylindrical
Vessel Finish Smooth sanitary finish Smooth sanitary finish
Shaft Arrangement Vertical, adjustable Vertical, adjustable
Mechanical Seal Suitable sanitary seal Suitable sanitary seal
Base Frame Heavy-duty fabricated Heavy-duty fabricated
Control Panel Starter + VFD Starter + VFD
Speed Indication Digital display through VFD Digital display through VFD
Safety Arrangement Drive/shaft guarding Drive/shaft guarding
Installation Floor mounted Floor mounted
Design GMP-oriented GMP-oriented

Main Construction

  1. Mixing Vessel

The vessel is fabricated from high-quality stainless steel with smooth internal surfaces to facilitate cleaning and minimize product retention. SS 304, SS 316 or SS 316L can be selected depending on the product and process requirements.

The vessel can be supplied with suitable top cover, charging arrangement, product outlet, drain connection and other process connections according to the customer’s requirement.

  1. High-Speed Shaft

The vertically mounted shaft is designed for stable operation during high-speed dispersion. The shaft is manufactured from stainless steel for applications requiring hygienic product contact.

  1. Dispersing Blade

A specially designed high-speed dispersing blade provides intensive local shear and circulation around the blade area. Blade geometry and diameter can be customized according to the product characteristics and required dispersion performance.

Different blade configurations can be selected for different applications. High-speed dispersers are commonly supplied with different blade types depending on the process and product.

  1. Motor & Drive

The machine is equipped with a suitable three-phase motor:

  • 500 Ltr. – 3 H.P.
  • 1000 Ltr. – 5 H.P.

The motor can be supplied as a TEFC motor, with flameproof/explosion-proof versions available where the application requires them. Industrial high-speed dissolver manufacturers also offer VFD-compatible and explosion-proof motor arrangements for hazardous environments.

  1. Variable Speed Control

A Variable Frequency Drive (VFD) can be provided to regulate the shaft speed according to the process requirement. This allows the operator to select an appropriate operating speed during charging, wetting, dispersion and final mixing.

  1. Shaft Height Adjustment

The shaft position can be adjusted to achieve the desired blade immersion and mixing zone. A mechanical height-adjustment arrangement can be provided as standard or a hydraulic lifting system can be offered as an optional configuration.

Standard Features

  • Heavy-duty industrial construction.
  • Suitable for 500 Ltr. and 1000 Ltr. batch sizes.
  • 3 H.P. motor for 500 Ltr. model.
  • 5 H.P. motor for 1000 Ltr. model.
  • High-speed dispersing blade.
  • SS 304 / SS 316 / SS 316L contact parts.
  • VFD-based speed control.
  • Adjustable shaft arrangement.
  • Smooth and hygienic product-contact surfaces.
  • Heavy-duty support frame.
  • Easy-to-clean construction.
  • Low-maintenance drive arrangement.
  • Suitable for continuous production environments.
  • Customized vessel and process connections available.

Optional Features

  • SS 316L complete product-contact construction.
  • Hydraulic shaft lifting system.
  • Pneumatic shaft lifting system.
  • Flameproof / explosion-proof motor.
  • Flameproof control panel.
  • PLC + HMI control system.
  • Digital RPM indication.
  • Jacketed vessel for heating or cooling.
  • Insulation with SS cladding.
  • Vacuum-compatible vessel.
  • Load cell-based weighing system.
  • CIP-compatible construction.
  • Sanitary tri-clamp connections.
  • Customized inlet and outlet connections.
  • Special dispersing blades for specific products.
  • Platform and maintenance ladder arrangement.

Applications

The High Speed Dissolver is suitable for:

  • Pharmaceutical liquid formulations
  • Cosmetic creams and lotions
  • Ayurvedic and herbal formulations
  • Nutraceutical preparations
  • Food and beverage formulations
  • Chemical preparations
  • Adhesives and resins
  • Pigment and colour dispersion
  • Inks and coatings
  • Suspensions
  • Powder-in-liquid dispersion
  • General industrial liquid processing

Advantages

  • Rapid powder wetting and dispersion.
  • Improved product uniformity.
  • Efficient high-speed circulation.
  • Controlled operating speed.
  • Hygienic stainless-steel construction.
  • Easy cleaning and maintenance.
  • Flexible configuration for different products.
  • Suitable for GMP-oriented manufacturing environments.

Model Selection

Model Capacity Motor Application
TEW-HSD-500 500 Ltr. 3 H.P. Medium batch high-speed dissolving/dispersion
TEW-HSD-1000 1000 Ltr. 5 H.P. Large batch high-speed dissolving/dispersion

Important Technical Note

Actual working capacity, RPM, blade diameter, shaft diameter and motor rating depend on product viscosity, density, solids concentration, desired shear level and process conditions. Therefore, these parameters should be finalized against the actual product before manufacture. Published dissolver specifications demonstrate that capacity and motor requirements can vary substantially with viscosity and application.

Product Positioning

TECHMAC ENGINEERING WORKS High Speed Dissolver is designed as a dependable process machine for industries requiring efficient high-speed liquid-solid dispersion, dissolution and mixing. Its customizable construction allows the machine to be configured for different production capacities, materials of construction, control systems and process requirements.

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