Semi-Automatic Capsule Loader (300 Hole) – GMP Model

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Product Overview

The TECHMAC Semi-Automatic Capsule Loader (300 Hole) – GMP Model is a precision-engineered machine designed to quickly and accurately orient and load empty hard gelatin and HPMC capsules into manual and semi-automatic capsule filling machines. Manufactured in compliance with current cGMP standards, the machine significantly reduces manual handling, improves loading efficiency, and minimizes capsule damage.

Constructed from premium-grade SS 304 stainless steel, the machine features a compact tabletop design, smooth vibration-assisted capsule alignment, and user-friendly operation. It is an ideal solution for pharmaceutical, nutraceutical, Ayurvedic, herbal, cosmetic, food, laboratory, and research applications where fast, hygienic, and reliable capsule loading is required.

Description

Salient Features

  • cGMP-compliant stainless steel construction.
  • Loads 300 capsules per cycle with high accuracy.
  • Suitable for Hard Gelatin and HPMC (Vegetarian) capsules.
  • Compatible with capsule sizes 00, 0, 1, 2, 3, 4 & 5 using interchangeable change parts.
  • Precision capsule orientation and alignment system.
  • Reduces manual handling and operator fatigue.
  • Ensures quick and uniform capsule loading.
  • Compact tabletop GMP design.
  • Smooth, vibration-assisted operation.
  • User-friendly and easy to operate.
  • Easy dismantling for cleaning and maintenance.
  • Corrosion-resistant SS 304 construction.
  • Low maintenance and long service life.
  • Optional SS 316 product contact parts available.
  • Additional loading trays available for increased productivity.

Working Principle

Empty capsules are poured into the loading tray, where a precision vibration-assisted alignment mechanism automatically orients each capsule into the correct position. The capsules are then arranged uniformly within the 300-hole loading plate. Once aligned, the loading plate is transferred to the capsule filling machine for capsule separation and filling. This process ensures consistent capsule positioning, reduces loading time, minimizes capsule breakage, and improves overall production efficiency.

Technical Specifications

Parameter Specification
Model TEW-SCL-300
Machine Type Semi-Automatic Capsule Loader
Loading Capacity 300 Capsules per Cycle
Suitable Capsules Hard Gelatin & HPMC
Capsule Sizes 00, 0, 1, 2, 3, 4 & 5
Operation Semi-Automatic
Construction SS 304
Optional Contact Parts SS 316
Power Supply 230 V AC, 50 Hz, Single Phase
Drive System Vibration Assisted
Approx. Dimensions (L × W × H) 650 × 450 × 650 mm
Machine Type Tabletop GMP Model

Standard Features

  • Hygienic GMP design.
  • Precision-machined capsule loading plate.
  • Uniform capsule orientation.
  • Fast loading cycle.
  • Compact tabletop construction.
  • Smooth vibration-free performance.
  • Low power consumption.
  • Easy cleaning and maintenance.
  • Heavy-duty stainless steel body.
  • Reliable long-term operation.

Production Capacity

Model Approximate Output*
TEW-SCL-300 Up to 12,000–18,000 Capsules/Hour

*Actual production depends on capsule size, operator efficiency, and filling machine performance.

Standard Supply

  • 300-Hole Capsule Loading Tray
  • Capsule Alignment Plate
  • Vibration Unit
  • Control Panel
  • Power Cable
  • Tool Kit
  • Operating Manual

Optional Accessories

  • Additional 300-Hole Loading Tray
  • Capsule Size Change Parts (00 to 5)
  • SS 316 Contact Parts
  • Protective Dust Cover
  • Spare Parts Kit
  • Validation Documents (DQ, IQ, OQ & PQ)

Applications

Pharmaceutical Industry

  • Capsule Manufacturing
  • Generic Medicines
  • API Formulations
  • Contract Manufacturing
  • Production Departments
  • Quality Control Laboratories
  • Research & Development

Nutraceutical Industry

  • Vitamin Capsules
  • Protein Supplements
  • Dietary Supplements
  • Mineral Capsules
  • Health & Wellness Products

Ayurvedic & Herbal Industry

  • Herbal Capsules
  • Ayurvedic Medicines
  • Botanical Extract Capsules
  • Natural Health Products

Food & Healthcare Industry

  • Functional Food Capsules
  • Nutritional Ingredients
  • Health Supplements

Educational & Research Institutes

  • Pharmaceutical Colleges
  • Laboratory Trials
  • Product Development
  • Training Centres

Advantages

  • Faster than manual capsule loading.
  • Improves production efficiency.
  • Accurate capsule orientation.
  • Reduces operator fatigue.
  • Minimizes capsule damage and wastage.
  • Hygienic stainless steel construction.
  • Compact and space-saving design.
  • Low operating cost.
  • Easy installation and maintenance.
  • Reliable performance with long service life.