Manual Capsule Filling Machine (100 Hole & 300 Hole) – GMP Model

Category:

Product Overview

The TECHMAC Manual Capsule Filling Machine is a precision-engineered, cGMP-compliant capsule filling system designed for accurate, efficient, and hygienic filling of hard gelatin and HPMC capsules with powders, granules, pellets, and herbal formulations. Available in 100 Hole and 300 Hole models, the machine is ideal for pharmaceutical, nutraceutical, Ayurvedic, herbal, cosmetic, food, laboratory, and research applications.

Manufactured from premium-grade SS 304 stainless steel, the machine offers excellent filling accuracy, easy capsule separation, minimal powder loss, and simple operation without the need for electricity or compressed air. Its compact tabletop design, interchangeable capsule size components, and low maintenance make it the perfect choice for small-scale production, pilot batches, and R&D laboratories.

Description

Salient Features

  • cGMP-compliant stainless steel construction.
  • Available in 100 Hole and 300 Hole models.
  • Suitable for Hard Gelatin and HPMC (Vegetarian) capsules.
  • Compatible with capsule sizes 00, 0, 1, 2, 3, 4 & 5 using interchangeable change parts.
  • Precision-machined capsule plates ensure accurate capsule alignment.
  • Smooth capsule separation, filling, locking, and ejection.
  • High filling accuracy with minimal powder wastage.
  • Manual operation—no electricity required.
  • Compact tabletop design with space-saving construction.
  • Easy assembly, dismantling, and cleaning.
  • Corrosion-resistant SS 304 body for long service life.
  • Lightweight, portable, and operator-friendly.
  • Low maintenance and economical operation.
  • Optional SS 316 product contact parts available.
  • Designed according to current cGMP guidelines.

Working Principle

Empty capsules are placed into the loading plate and aligned using the capsule loading tray. The separation plate divides the capsule caps from the bodies. Powder or granules are evenly distributed into the capsule bodies using the powder tray and spreader, while tamping ensures uniform filling density. Once filling is complete, the capsule caps are repositioned and securely locked using the locking plate. The finished capsules are then ejected from the machine, ensuring consistent filling with minimal product loss.

Technical Specifications

Parameter TEW-MCF-100 TEW-MCF-300
Machine Type Manual Capsule Filling Machine Manual Capsule Filling Machine
Capacity per Cycle 100 Capsules 300 Capsules
Suitable Capsules Hard Gelatin & HPMC Hard Gelatin & HPMC
Capsule Sizes 00, 0, 1, 2, 3, 4 & 5 00, 0, 1, 2, 3, 4 & 5
Operation Manual Manual
Construction SS 304 SS 304
Optional Contact Parts SS 316 SS 316
Approx. Dimensions (L × W × H) 420 × 320 × 180 mm 600 × 450 × 220 mm
Machine Type Tabletop GMP Model Tabletop GMP Model

Standard Features

  • Precision capsule loading system.
  • High-quality stainless steel construction.
  • Hygienic GMP design.
  • Easy capsule size conversion.
  • Smooth capsule locking mechanism.
  • Uniform powder distribution.
  • Compact tabletop installation.
  • Easy maintenance and cleaning.
  • Long service life.
  • Excellent operational reliability.

Production Capacity

Model Approximate Output*
TEW-MCF-100 Up to 2,500–4,000 Capsules/Hour
TEW-MCF-300 Up to 6,000–10,000 Capsules/Hour

*Actual production depends on capsule size, powder characteristics, operator skill, and filling method.

Standard Supply

  • Capsule Loading Plate
  • Capsule Separation Plate
  • Powder Filling Tray
  • Powder Spreader
  • Tamping Plate
  • Capsule Locking Plate
  • Capsule Ejection Plate
  • Cleaning Brush
  • Operating Manual

Optional Accessories

  • Capsule Size Change Parts (00 to 5)
  • Additional Capsule Plates
  • SS 316 Contact Parts
  • Powder Spreader
  • Tamping Tool
  • Cleaning Brush Set
  • Spare Parts Kit
  • Validation Documents (DQ, IQ, OQ & PQ)

Applications

Pharmaceutical Industry

  • Capsule Manufacturing
  • Generic Medicines
  • API Formulations
  • Pilot Batch Production
  • Contract Manufacturing
  • Quality Control Laboratories
  • Research & Development

Nutraceutical Industry

  • Vitamin Capsules
  • Protein Supplements
  • Dietary Supplements
  • Herbal Nutrition Products
  • Mineral Capsules

Ayurvedic & Herbal Industry

  • Herbal Powder Capsules
  • Ayurvedic Formulations
  • Botanical Extract Capsules
  • Natural Health Products

Food & Healthcare Industry

  • Functional Food Capsules
  • Health Supplements
  • Nutraceutical Ingredients

Educational & Research Institutes

  • Pharmaceutical Colleges
  • Laboratory Training
  • Product Development
  • Research Laboratories

Advantages

  • No electricity required.
  • Easy and safe manual operation.
  • High capsule filling accuracy.
  • Reduces powder wastage.
  • Quick capsule size changeover.
  • Compact and portable design.
  • Suitable for laboratory and production use.
  • Hygienic stainless steel construction.
  • Low operating and maintenance cost.
  • Reliable long-term performance.